Casting clubheads

• 1). Obtain or make a master metal cast of a head for a wood or iron.
  
  
• 2). Fill the metal cast with wax and let it harden.
  
  
• 3). Remove the hardened wax cast from the metal casing. Dip the wax cast into a heated ceramic-gel-chemical mixture and let harden.
  
  
• 4). Once the ceramic-gel-chemical mixture has hardened, heat the mold until the wax melts and pour the wax out of the mold.
  
  
• 5). Fill the mold with molten metal and let it harden. Iron heads can then be treated to create a harder hitting surface.
  
  

Making shafts

• 1). To make a steel shaft, a steel tube is pulled through a cast. First, a length of steel tube is cut to height.
  
  
• 2). The tube is then inserted into the mold. The tube is pulled through the mold for several inches and then the tube is tightened to create a tapered shaft. This process is repeated until the entire shaft is tapered and marked.
  
  
• 3). To make a graphite shaft, which is not tapered, graphite and epoxy are simultaneously fed through a hot tube mold.
  
  
• 4). The graphite shaft is then cooled, removed from mold and cut to length.
  
  

Assembling the club

• 1). Steel shafts are inserted into clubheads and secured with a pin.
  
  
• 2). Graphite shafts are bonded to clubheads. Put epoxy into opening in clubhead and insert graphite shaft.
  
  
• 3). Grips are attached by covering the hole at the end of the grip by inserting a tee or covering the hole with the index finger. Pour solvent into the grip and then slide it onto the shaft.
  
  
• 4). Affix any labels to the shaft.